Stainless Steel Sections
Stainless steel bar comprises numerous products referred to by the shape, the section dimension, grade, condition and surface finish.
Shapes and section measurement
| Round Bar: |
measured across the diameter. |
| Square bar: |
measured across the flats (AF). |
| Hexagonal bar: |
measured across the flats (AF). |
| Flat bar: |
measured width x thickness. |
| Equal angle: |
measured length x width of external faces x material thickness. |
| Channels: |
measured flange x web x thickness. |
| Hollow bar: |
measured outside diameter (OD) x inside diameter (ID). |
Grades: 303, 304, 304L, 316, 316L, 321, 253MA, 416, 431, 2205, 630.
Condition
| H&T |
Hardened and tempered. |
| ANN |
Annealed. |
| PH |
Precipitation hardened. |
Surface finish
| CD |
Cold drawn |
|
P |
Polished |
| BD |
Bright drawn |
|
SRE |
Slit rolled edge |
| CG |
Centreless ground |
|
HF |
Hot finished |
| CF |
Cold finished |
|
HRAP |
Hot rolled annealed and pickled |
| P&T |
Peeled and turned |
|
RT |
Rough turned/peeled |
| ST |
Smooth turned |
|
PR |
Peeled and reeled |
Dimesional tolerances for bar
Forms and conditions: stainless steel sections
|
Round |
Square |
Hexagonal |
|
Precision ground |
Cold drawn |
Cold finished/smooth turned |
|
h8 or h9 |
h9 |
h10 |
h11 |
h11 |
ISO Dimensional Tolerances for bar
|
Tolerance number |
|
Nominal bar size (mm) |
01 |
0 |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
|
Up to 3 |
0.3 |
0.5 |
0.8 |
1.2 |
2 |
3 |
4 |
6 |
10 |
14 |
25 |
40 |
60 |
100 |
140 |
250 |
400 |
600 |
|
over 3 to 6 |
0.4 |
0.6 |
1 |
1.5 |
2.5 |
4 |
5 |
8 |
12 |
18 |
30 |
48 |
75 |
120 |
180 |
300 |
480 |
750 |
|
over 6 to 10 |
0.4 |
0.6 |
1 |
1.5 |
2.5 |
4 |
6 |
9 |
15 |
22 |
36 |
58 |
90 |
150 |
220 |
360 |
580 |
900 |
|
over 10 to 18 |
0.5 |
0.8 |
1.2 |
2 |
3 |
5 |
8 |
11 |
18 |
27 |
43 |
70 |
110 |
180 |
2270 |
430 |
700 |
1100 |
|
over 18 to 30 |
0.6 |
1 |
1.5 |
2.5 |
4 |
6 |
9 |
13 |
21 |
33 |
52 |
84 |
130 |
210 |
330 |
520 |
840 |
1300 |
|
over 50 to 80 |
0.6 |
1 |
1.5 |
2.5 |
4 |
7 |
11 |
16 |
25 |
39 |
62 |
100 |
160 |
250 |
390 |
620 |
1000 |
1600 |
|
over 80 to 120 |
0.8 |
1.2 |
2 |
3 |
5 |
8 |
13 |
19 |
30 |
46 |
74 |
120 |
190 |
300 |
460 |
740 |
1200 |
1900 |
|
over 120 to 180 |
1 |
1.5 |
2.5 |
4 |
6 |
10 |
15 |
22 |
35 |
54 |
87 |
140 |
220 |
350 |
540 |
870 |
1400 |
2200 |
|
over 250 to 315 |
1.2 |
2 |
3.5 |
5 |
8 |
12 |
18 |
25 |
40 |
63 |
100 |
160 |
250 |
400 |
630 |
1000 |
1600 |
2500 |
|
over 180 to 250 |
2 |
3 |
4.5 |
7 |
10 |
14 |
20 |
29 |
46 |
72 |
115 |
185 |
290 |
460 |
720 |
1150 |
1850 |
2900 |
|
over 250 to 315 |
2.5 |
4 |
6 |
8 |
12 |
16 |
23 |
32 |
52 |
81 |
130 |
210 |
320 |
520 |
810 |
1300 |
2100 |
3200 |
|
over 315 to 400 |
3 |
5 |
7 |
9 |
13 |
18 |
25 |
36 |
57 |
89 |
140 |
230 |
360 |
570 |
890 |
1400 |
2300 |
3600 |
|
over 400 to 500 |
4 |
6 |
8 |
10 |
15 |
20 |
27 |
40 |
63 |
97 |
155 |
250 |
400 |
630 |
970 |
1550 |
2500 |
4000 |
Tolerance values given in microns = x0.001mm
h = all minus k = all plus
Examples:
25.40mm diameter bar to h9 = +nil, -0.052mm
160mm hot rolled bar to k14 = +1.000mm, -nil
Ugima - Improved Maching Bar
Atlas Specialty Metals distributes Ugima and Valima brands of "Improved Machability" stainless steel bar. Ugima and Valima are trade names for improved machinability stainless steel developed by Ugitech. Improved machining bar results from a controlled melting process, giving high chip-breaking properties and providing a self-lubricating quality through the processing of machining.
Stock ranges
-
Ugima 303, 304/304L and 316/316L round bar, 4.76 to 101.6mm.
-
Ugima 316/316L round bar, 101.6 to 304.8mm.
-
Ugima 303 and 316/316L hex bar, 13.34 to 57.15mm.
-
Valima 316L – hollow bar.
The benefits
-
Improved machinability.
-
Increased cutting speeds.
-
Lower unit cost of production.
-
Increased tool life.
-
Lower production power requirements.
-
Consistent machinability.
-
Improved product surface finish.
-
Chemical composition within ASTM standards.
-
Properties the same as commercial grades of stainless steel
– corrosion resistance
– mechanical properties
– weldability
– formability.
-
Improved drilling and tapping characteristics.
Ugima will reduce wear on tools and extend tool life
Highly abrasive inclusions which damage tools are excluded in the Ugima manufacturing steel melt process. There is a decrease in flank wear and crater wear of carbide tooling which results in:
-
less dismounting and reassembling of tools;
-
less adjustment time; and
-
a noticeable improvement in the life of cutting tools.
Ugima will enable higher cutting speeds
Ugima belongs to a new generation of steels and to benefit fully from its unique characteristics a minor modification is required to cutting conditions. In particular,it is necessary to increase cutting speeds.
The tables below are typical comparisons of cutting parameters which have been achieved in Ugitech’s laboratories and tested in industrial conditions.
| Cutting process |
Stainless steel grade |
Feedstock condition |
Cutting speed |
Depth of cut (mm) |
Feed (mm/rev) |
Carbide insert (ISO) |
|
Brazed carbide |
Plain carbide |
Coated Carbide |
|
CNC turning (rough machining) |
Ugima 303 |
annealed |
172 |
192 |
250 |
3 |
0.40 |
P10 - P20 |
| cold drawn |
150 |
169 |
220 |
3 |
0.40 |
P20 |
| *AISI 303 |
annealed |
130 |
145 |
185 |
3 |
0.40 |
- |
| cold drawn |
110 |
125 |
160 |
3 |
0.40 |
- |
|
CNC turning (finish turning) |
Ugima 303 |
annealed |
220 |
280 |
350 |
1 |
0.20 |
P10 - P20 |
| cold drawn |
200 |
240 |
300 |
1 |
0.20 |
P20 |
| AISI 303 |
annealed |
150 |
170 |
215 |
1 |
0.20 |
- |
| cold drawn |
120 |
145 |
185 |
1 |
0.20 |
- |
|
CNC turning (rough turning) |
Ugima 304L |
annealed |
125 |
138 |
180 |
3 |
0.40 |
P10 - P20 |
| cold drawn |
113 |
126 |
161 |
3 |
0.40 |
P20 |
| *AISI 304L |
annealed |
103 |
115 |
149 |
3 |
0.40 |
- |
| cold drawn |
94 |
100 |
128 |
3 |
0.40 |
- |
| Ugima 316L |
annealed |
96 |
114 |
149 |
3 |
0.40 |
P10 - P20 |
| cold drawn |
84 |
96 |
128 |
3 |
0.40 |
P20 |
| *AISI 316L |
annealed |
76 |
90 |
123 |
3 |
0.40 |
- |
| cold drawn |
65 |
75 |
102 |
3 |
0.40 |
- |
* Machining Data Handbook, 3rd Edition Vol.1 (1980) Metcut Research Ass. Inc.